Request a Quote
Custom trays

Custom Packaging Trays

Custom trays help hold products in the right position, protect delicate surfaces, improve shelf presentation, and support blister, clamshell, fold-seal, foldover, or carton programs.

Powerpak tooling tray with blister card setup
Product fit

Better position, protection, and presentation.

When a stock blister or clamshell does not fit the product cleanly, a custom tray can improve product orientation, reduce movement, and make the finished package easier to understand on the shelf.

Product orientation

Trays can help hold lures, tools, parts, beauty products, electronics, or other retail products in a consistent selling position.

Surface protection

Custom cavities can reduce rubbing, loose movement, hook contact, scratches, and product damage during handling and display.

Package compatibility

Tray decisions can be coordinated with blister packs, clamshells, cards, fold-seal options, folding cartons, and sealing equipment.

Packaging tray sample held for product fit review
Tooling

Custom trays start with real product dimensions.

Powerpak can review product samples, drawings, photos, target package style, and launch volume before recommending a stock package, modified design, or custom tooling.

Useful inputsProduct dimensions, product weight, product photo, sample, drawing, artwork, and target retail orientation.
Package formatsBlister, clamshell, fold-seal, foldover, carton, or unsure.
Decision pointDetermine whether a stock mold works or whether a custom tray/tooling approach is the better fit.
Next stepRequest a quote, ask about samples, or schedule a demo for machine and package fit review.

Need a tray built around your product?

Powerpak can help compare stock packaging, custom tray fit, tooling needs, and compatible machine options.

QuoteCall