Best-fit applications
Fishing tackle, hardware, consumer goods, medical-adjacent clean packaging when appropriate, beauty, and other retail products that benefit from visibility and protection.
Flagship machine
The Original 4-Station Blister & Clamshell Sealer
A practical, manual rotary system for brands that need dependable blister and clamshell sealing without oversized equipment, complicated changeovers, or contract-packer delays.
Quiet operation
Compact footprint
Easy retooling
Built to last
Key outcomes
Built for dependable in-house packaging.
The 4-Station helps manufacturers bring blister and clamshell sealing in-house with a compact rotary workflow, practical changeovers, and support for packaging supplies and tooling.
- Reduce outsourcing friction: bring blister and clamshell sealing closer to production and launch schedules.
- Support package changes: match product fit, tooling, cards, and supplies in one quoting process.
- Built for real packaging work: pair the sealer with Powerpak tooling, blister cards, clamshells, and packaged output samples.
Specifications
4-Station Sealer Specifications
A compact manual rotary sealer for blister packs, clamshells, blister cards, and tooling-dependent package formats. Share product dimensions, materials, card style, and target volume so Powerpak can review the application.
| Machine type | 4-station manual rotary blister and clamshell sealing system |
|---|---|
| Original design | Manual rotary table with self-indexing guide. |
| Sealing area | 12 in. x 14 in. |
| Blister / clamshell depth | Up to 5.5 in. |
| Original feature set | Securely seals blister packs and clamshell packs, extremely portable, simple plug-in and run operation, quiet and economical, ideal for a variety of jobs, easy retooling, 1-3 person operation, and virtually maintenance free. |
| Best for | Growing in-house retail packaging programs, product launches, and packaging teams that need flexibility. |
| Package formats | Blister packs, clamshells, blister cards, and related tooling-dependent formats. |
| Quote details | Product dimensions, material, card style, tooling needs, monthly volume, and launch timeline. |
| Next step | Request a quote or schedule a demo with product photos, dimensions, and target volume. |
Original Hourly Output Guide
Output varies by operator, product, tooling, material, and package layout. The values below preserve the original Powerpak 4-Station output table.
| Cycles | 1Up | 2Up | 3Up | 4Up | 6Up | 8Up | 10Up | 12Up |
|---|---|---|---|---|---|---|---|---|
| 6/min | 360 | 720 | 1080 | 1440 | 2160 | 2880 | 3600 | 4320 |
| 8/min | 480 | 960 | 1440 | 1920 | 2880 | 3840 | 4800 | |
| 10/min | 600 | 1200 | 1800 | 2400 | 3600 | 4000 | ||
| 12/min | 720 | 1440 | 2160 | 2880 | 4320 |
Applications and outputs
Machine, Tooling, and Packaging Supplies Together
Tooling and changeover
Powerpak can review stock molds, custom tooling, changeovers, and product dimensions before quoting.
Learn about toolingRelated supplies
Pair the 4-Station with blister packs, clamshell packaging, cards, trays, fold-seal options, and tooling support.
View supplies
Tooling setup
Product openings, tooling layout, and package fit are planned around the product being sealed.
Card placement
Card placement helps align product presentation, seal area, and tooling setup before production.
Sealing action
The sealing area, safety cover, and package position are visible during operation.
FAQ
Common buying questions.
Can I use custom tooling?
Yes. The quote flow asks whether you need stock molds, custom tooling, or help choosing.
Can I see the machine run?
Schedule a demo or call Powerpak to discuss the product and application.
What should I send?
Product type, dimensions, weight, monthly volume, target launch date, and a photo or dieline if available.
Get a machine recommendation.
Send product details and Powerpak can advise whether the 4-Station sealer is the right fit.