Clamshell Packaging vs Blister Packaging for Fishing Lures
Fishing folks certainly don’t like to compromise on their fishing lures. This is why fishing companies struggle with the choice of clamshell packaging vs blister packaging for fishing lures. While fishermen don’t take much time to decide between which packaging appeals to them more, choosing a preferable packaging is everything to the manufacturers. Making this decision affects everything from production costs to shelf appeal and ultimately determines how customers interact with your product before purchase.
However, this is not all, fishing lure manufacturers face other packaging challenges. Lures vary widely in size, shape, and fragility. They contain sharp hooks requiring secure containment. The lures themselves need to be visible for customers to appreciate their design and colorways. And increasingly, both retailers and end consumers demand packaging that balances security with sustainability.
While there is a clear winner in the clamshell packaging vs blister packaging debate, at POWERPAK, we see this conflict as an opportunity to perfect both packaging services. Let’s learn more about these packaging solutions and decide which works better for fishing lures.

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Which Packaging Offers Better Visibility?
Clamshell packaging vs blister packaging presents distinct differences in how customers see your products. Blister packs feature a transparent front that puts your lures on full display – colors, details, and craftsmanship are all immediately visible. This direct visual access creates an instant customer connection without requiring package handling.
While clamshells encase products completely, blister packaging maintains the perfect balance: protection with unobstructed viewing. Customers see exactly what they’re buying, reducing purchase hesitation and boosting impulse sales.

Numbers That Matter
The financial math of clamshell packaging vs blister packaging once again favors blister solutions. Production costs run 15-30% lower than comparable clamshell options. These savings are compounded with reduced storage requirements and lower shipping weights.
For distributors managing thousands of units, these efficiencies translate directly to improved margins without sacrificing quality or appearance. Your pricing becomes more competitive while maintaining profitability.
The More Marketable Design?
Store owners prefer products that integrate easily with existing display systems. When comparing clamshell packaging vs blister packaging, retail buyers consistently note that blister packs hang better, display better, and stack more efficiently.
The header card portion of blister packaging provides prime real estate for branding, product information, and promotional messaging that faces customers directly. This orientation maximizes messaging impact at the crucial point of purchase.

Production Practicalities
Dual-function packaging equipment handles both blister packs and clamshells with minimal retooling. This versatility allows manufacturers to adapt quickly to specific product requirements or market shifts without additional capital investment.
Production runs become more efficient with faster cycle times compared to clamshell-only operations. The streamlined workflow reduces labor costs while increasing daily output capacity.
Meeting Environmental Demands
The clamshell packaging vs blister packaging discussion increasingly includes sustainability factors. Blister packaging typically uses 30-40% less plastic than comparable clamshells, reducing the environmental footprint from the start.
Recyclable blister materials satisfy retailer sustainability requirements and consumer expectations. Many distributors find this environmental advantage increasingly important as major retailers establish stricter packaging guidelines.

The Preferable Choice for Fishing Lures?
Manufacturers switching from clamshell to blister packaging report several measurable improvements:
- 20-35% reduction in packaging costs
- 15% average increase in sales when identical products were repackaged
- Faster production speeds with lower reject rates
- Improved retailer acceptance and display placement
When weighing clamshell packaging vs blister packaging options, the practical advantages of blister packaging make it the smarter choice for manufacturers focused on both immediate sales and long-term market position.
Fortunately, at POWERPAK, you don’t just get the most advanced blister & clamshell packaging services but also the feature to get them completely customized. Our team works closely with your brand to infuse your vision into your fishing lure packaging.
